1. 

立异名目：称重吊框复位拆卸

立异小组：李小军、刘卫东

名目简介：5#机定重(zhong)(zhong)装备投(tou)入操(cao)纵(zong)以来(lai)，因为频仍升降(jiang)称重(zhong)(zhong)，液压毗(pi)(pi)连(lian)丝(si)(si)(si)杆自转(zhuan)一(yi)方面形(xing)成(cheng)传感器线(xian)路绕圈拉扯(che)，使得(de)称重(zhong)(zhong)数据不(bu)稳，影(ying)响(xiang)称重(zhong)(zhong)功课，另外(wai)一(yi)方面形(xing)成(cheng)毗(pi)(pi)连(lian)杆脱丝(si)(si)(si)，传感器掉落、破坏。操(cao)纵(zong)∮14或(huo)16钢(gang)筋长15cm摆布，做为吊框复位(wei)手柄，长30cm角(jiao)铁(tie)做为复位(wei)卡(ka)槽(cao)；将2根角(jiao)铁(tie)平(ping)行与定重(zhong)(zhong)台架焊(han)(han)(han)接(jie)，两(liang)根角(jiao)铁(tie)相隔4cm摆布，将钢(gang)筋一(yi)头(tou)完整放入卡(ka)槽(cao)外(wai)部，另外(wai)一(yi)头(tou)垂直与定重(zhong)(zhong)台架，水平(ping)焊(han)(han)(han)接(jie)到(dao)定重(zhong)(zhong)毗(pi)(pi)连(lian)丝(si)(si)(si)杆上。称重(zhong)(zhong)进程中丝(si)(si)(si)杆自转(zhuan)时(shi)，钢(gang)筋摆布摆动，经由(you)进程卡(ka)槽(cao)的(de)反对到(dao)达禁(jin)止(zhi)其(qi)(qi)自转(zhuan)的(de)目标(biao)（如左图1）。在全(quan)公(gong)(gong)司(si)规(gui)模内展开降(jiang)本(ben)增效(xiao)勾当，一(yi)丝(si)(si)(si)不(bu)苟的(de)本(ben)钱认识(shi)，咱们对该拆(chai)卸(xie)机关(guan)停止(zhi)了(le)(le)(le)又(you)一(yi)次优化，操(cao)纵(zong)吊框卡(ka)槽(cao)，操(cao)纵(zong)“Z”字形(xing)直角(jiao)钢(gang)筋间接(jie)焊(han)(han)(han)接(jie)到(dao)定重(zhong)(zhong)毗(pi)(pi)连(lian)丝(si)(si)(si)杆上，到(dao)达了(le)(le)(le)禁(jin)止(zhi)毗(pi)(pi)连(lian)丝(si)(si)(si)杆自转(zhuan)的(de)目标(biao)。大(da)大(da)削减(jian)了(le)(le)(le)职员(yuan)焊(han)(han)(han)接(jie)功课，节流了(le)(le)(le)钢(gang)铁(tie)物(wu)料，进步了(le)(le)(le)检验(yan)效(xiao)力(li)。今(jin)朝5#机8个流已(yi)全(quan)数拆(chai)卸(xie)，停止(zhi)此刻(ke)未(wei)发生传感器掉落的(de)情况，同(tong)时(shi)称重(zhong)(zhong)数据不(bu)变(bian)(bian),定重(zhong)(zhong)合格率由(yﷺou)65%进步到(dao)72%（按照炼钢(gang)定重(zhong)(zhong)数据集数据）。为轧钢(gang)厂供(gong)应同(tong)一(yi)分量规(gui)范的(de)钢(gang)坯(pi)，使其(qi)(qi)定尺率由(you)获得(de)了(le)(le)(le)不(bu)变(bian)(bian)、晋升，削减(jian)了(le)(le)(le)坯(pi)料华侈，为公(gong)(gong)司(si)降(jiang)本(ben)增效(xiao)做出了(le)(le)(le)严峻进献(xian)。

2.

立异名目：减缓精整垛位严峻，下降热倒用度

立异小组：曹彬 李建平 景世杰 吴永峰 贾武栋

名目简介：棒线热(re)(re)送(song)(song)出(chu)产(chan)(chan)进(jin)(jin)程中(zhong)(zhong)，因为(wei)铸(zhu)坯曲折变形，在(zai)(zai)热(re)(re)送(song)(song)时(shi)(shi)(shi)保送(song)(song)辊(gun)道(dao)双(shuang)方护板(ban)常常使铸(zhu)坯卡死，没法一(yi)般(ban)热(re)(re)送(song)(song)，在(zai)(zai)处(chu)置(zhi)时(shi)(shi)(shi)，因为(wei)在(zai)(zai)炼(lian)钢(gang)(gang)厂房外，无(wu)行(xing)车，要(yao)操纵(zong)2条导(dao)链，4-5人经4小(xiao)时(shi)(shi)(shi)摆布能力(li)规复出(chu)产(chan)(chan)，处(chu)置(zhi)时(shi)(shi)(shi)候长(zhang)、吃力(li)，存(cun)在(zai)(zai)很大(da)(da)宁(ning)静隐患，影(ying)响(xiang)铸(zhu)坯热(re)(re)送(song)(song)，且在(zai)(zai)处(chu)置(zhi)变乱进(jin)(jin)程中(zhong)(zhong)铸(zhu)坯需用(yong)车辆转运到(dao)轧钢(gang)(gang)，厂内热(re)(re)导(dao)车辆按每(mei)吨3元(yuan)(yuan)(yuan)(yuan)计，4小(xiao)时(shi)(s🍰hi)(shi)热(re)(re)倒(dao)车辆用(yong)度(du)(du)(du)大(da)(da)要(yao)需1800元(yuan)(yuan)(yuan)(yuan)摆布。为(wei)削减(jian)出(chu)产(chan)(chan)进(jin)(jin)程中(zhong)(zhong)发(fa)生的不必要(yao)用(yong)度(du)(du)(du)，节(jie)俭(jian)区(qu)间本钱。操纵(zong)现场(chang)闲置(zhi)废旧电葫芦自行(xing)修(xiu)复，操纵(zong)2根140mm工(gong)字钢(gang)(gang)建造(zao)滑(hua)轨，用(yong)出(chu)产(chan)(chan)空隙停止拆卸、校订。未革新(xin)前(qian)，月均(jun)匀因热(re)(re)送(song)(song)铸(zhu)坯卡死处(chu)置(zhi)变乱，影(ying)响(xiang)出(chu)产(chan)(chan)致使车辆热(re)(re)倒(dao)约4-5起(qi)；均(jun)匀每(mei)起(qi)按1800元(yuan)(yuan)(yuan)(yuan)算，1800X4=7200元(yuan)(yuan)(yuan)(yuan)；每(mei)一(yi)年(nian)共12个月共：12X4X1800元(yuan)(yuan)(yuan)(yuan)=86400元(yuan)(yuan)(yuan)(yuan)；革新(xin)后均(jun)匀每(mei)一(yi)年(nian)可节(jie)俭(jian)用(yong)度(du)(du)(du)86400元(yuan)(yuan)(yuan)(yuan)。

3.

立异名目：削减新区透气砖断裂

立异小组：薛旭堂 刘海瑞

名目简介：自2010年(nian)(nian)(nian)炼钢(𓆏gang)(gang)(gang)新区投产后(hou)，钢(gang)(gang)(gang)包(bao)(bao)透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)断裂(lie)一(yi)向(xiang)未获得(de)完全节制，每(mei)一(yi)个(ge)(ge)月(yue)有3-4个(ge)(ge)包(bao)(bao)呈(cheng)现透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)断裂(lie)后(hou)形(xing)(xing)本钱(qian)炉钢(gang)(gang)(gang)包(bao)(bao)吹氩结果差，影(ying)响钢(gang)(gang)(gang)水(shui)品德(de)；且(qie)形(xing)(xing)成包(bao)(bao)底(di)夹钢(gang)(gang)(gang)，带来极大(da)的宁静隐患，同时(shi)(shi)形(xing)(xing)成出(chu)产本钱(qian)回升(sheng)。为了处(chu)置此题(ti)目，手艺(yi)员(yuan)经由(you)进程进程跟踪，查找(zhao)材料，与别的炼钢(gang)(gang)(gang)厂对标，阐发形(xing)(xing)成透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)断裂(lie)的缘由(you)。为此，请求(qiu)(qiu)钢(gang)(gang)(gang)包(bao)(bao)修砌时(shi)(shi)，在透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)与包(bao)(bao)底(di)砖(zhuan)(zhuan)四周预留(liu)(liu)5-7cm的预留(liu)(liu)缝操纵(zong)刚玉浇注料停止浇注，优化包(bao)(bao)底(di)永(yong)远(yuan)层(ceng)与宁静层(ceng)的工艺(yi)，减缓包(bao)(bao)底(di)砖(zhuan)(zhuan)受热收缩发生的外力不均匀对透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)形(xing)(xing)成的剪切(qie)力，同时(shi)(shi)请求(qiu)(qiu)钢(gang)(gang)(gang)包(bao)(bao)停用(yong)前对透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)残钢(gang)(gang)(gang)停止反吹，通氮气(qi)(qi)(qi)(qi)(qi)确保气(qi)(qi)(qi)(qi)(qi)道通顺，避免透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)憋(bie)压断裂(lie)。经由(you)进程改良钢(gang)(gang)(gang)包(bao)(bao)修砌工艺(yi)及透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)热处(chu)置工艺(yi)，每(mei)一(yi)个(ge)(ge)月(yue)透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)断裂(lie)根基为零，吹氩透(tou)气(qi)(qi)(qi)(qi)(qi)率到(dao)达100%，进一(yi)步进步钢(gang)(gang)(gang)水(shui)品德(de)。每(mei)一(yi)个(ge)(ge)月(yue)削减6-8块透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)，每(mei)块透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)约2000元，每(mei)一(yi)个(ge)(ge)月(yue)可节俭用(yong)度(du)(du)1.2万-1.6万元；每(mei)次换完透(tou)气(qi)(qi)(qi)(qi)(qi)砖(zhuan)(zhuan)后(hou)须要(yao)煤气(qi)(qi)(qi)(qi)(qi)烘烤(kao)24h后(hou)备用(yong)上线，每(mei)小时(shi)(shi)煤气(qi)(qi)(qi)(qi)(qi)用(yong)度(du)(du)170元，每(mei)一(yi)个(ge)(ge)包(bao)(bao)削减煤气(qi)(qi)(qi)(qi)(qi)用(yong)度(du)(du)4080元，月(yue)节俭用(yong)度(du)(du)1.224—1.632万元；算(suan)计年(nian)(nian)(nian)可下降出(chu)产用(yong)度(du)(du)29.08—38.78万元/年(nian)(nian)(nian)。

4.

立异名目：下线钢包加盖保温下降煤气耗损

立异小组：刘永清、刘海瑞、冯军杰

名目简介：在出(chu)产(chan)进(jin)(jin)程(cheng)中，停(ting)炉停(ting)机(ji)(ji)景象较多(duo)，停(ting)炉停(ting)机(ji)(ji)后必须下线2-3个(ge)(ge)包(bao)作为备用(yong)(yong)(yong)(yong)包(bao)，而在线周转操纵的(de)(de)钢(gang)(gang)包(bao)，停(ting)上(shang)(shang)去后必须停(ting)止烘(hong)烤(kao)保(bao)(bao)(bao)温(wen)(wen)(wen)，偶然停(ting)用(yong)(yong)(yong)(yong)的(de)(de)时(shi)(shi)候能(neng)够或许(xu)或许(xu)到(dao)达10个(ge)(ge)小(xiao)时(shi)(shi)以(yi)上(shang)(shang)，钢(gang)(gang)包(bao)保(bao)(bao)(bao)温(wen)(wen)(wen)烘(hong)烤(kao)就需烘(hong)烤(kao)10个(ge)(ge)小(xiao)时(shi)(shi)，是(shi)以(yi)多(duo)用(yong)(yong)(yong)(yong)了(le)10个(ge)(ge)小(xiao)时(shi)(shi)的(de)(de)煤(mei)气(qi)(qi)(qi)，经由(you)(you)进(jin)(jin)程(cheng)钢(gang)(gang)包(bao)工段与出(chu)产(chan)手艺科的(de)(de)协(xie)商(shang)，建造(zao)公用(yong)(yong)(yong)(yong)钢(gang)(gang)包(bao)盖(gai)对停(ting)用(yong)(yong)(yong)(yong)的(de)(de)多(duo)个(ge)(ge)包(bao)盖(gai)停(ting)止加盖(gai)保(bao)(bao)(bao)温(wen)(wen)(wen)，经由(you)(you)进(jin)(jin)程(cheng)进(jin)(jin)程(cheng)跟踪统计，可(ke)(ke)保(bao)(bao)(bao)温(wen)(wen)(wen)10个(ge)(ge)小(xiao)时(shi)(shi)摆(bai)布，包(bao)壁(bi)温(wen)(wen)(wen)度(du)(du)仍(reng)能(neng)知足上(shang)(shang)线备用(yong)(yong)(yong)(yong)包(bao)温(wen)(wen)(wen)度(du)(du)请求，到(dao)达200℃以(yi)上(shang)(shang)，节俭(jian)了(le)烘(hong)烤(kao)保(bao)(bao)(bao)温(wen)(wen)(wen)煤(mei)气(qi)(qi)(qi)，同时(shi)(shi)下降了(le)烘(hong)烤(kao)发生的(de)(de)二氧化碳，进(jin)(jin)步了(le)现场员工的(de)(de)任务情(qing)况。针(zhen)对出(chu)产(chan)打算调剂，每一个(ge)(ge)月停(ting)炉停(ting)机(ji)(ji)次(💎ci)(ci)数(shu)增添(tian)的(de)(de)情(qing)况，月均(jun)匀(yun)停(ting)炉停(ting)机(ji)(ji)10次(ci)(ci)以(yi)上(shang)(shang)，每次(ci)(ci)保(bao)(bao)(bao)温(wen)(wen)(wen)均(jun)匀(yun)5小(xiao)时(shi)(shi)，每小(xiao)时(shi)(shi)煤(mei)气(qi)(qi)(qi)用(yong)(yong)(yong)(yong)度(du)(du)170元，月可(ke)(ke)节俭(jian)煤(mei)气(qi)(qi)(qi)用(yong)(yong)(yong)(yong)度(du)(du)170元/h*5h*2个(ge)(ge)*10次(ci)(ci)=4.25万元/月，年可(ke)(ke)节俭(jian)51万原煤(mei)气(qi)(qi)(qi)用(yong)(yong)(yong)(yong)度(du)(du)，极大的(de)(de)节俭(jian)了(le)煤(mei)气(qi)(qi)(qi)耗损，减缓了(le)公司煤(mei)气(qi)(qi)(qi)供应缺乏(fa)的(de)(de)题目。可(ke)(ke)用(yong)(yong)(yong)(yong)于(yu)金(jin)属容(rong)器铁(tie)水包(bao)、钢(gang)(gang)包(bao)的(de)(de)保(bao)(bao)(bao)温(wen)(wen)(wen)，减缓包(bao)衬热(re)量散失。

5.

立异名目：新区钢包引流砂投放体例优化

立异小组：习小峰 刘海瑞 刘永清 薛伟刚 赵雷

名目简介：改(gai)过区大(da)包加盖(gai)投运(yun)后，引流砂(sha)(sha)(sha)的野生(sheng)投放体例一向影响投砂(sha)(sha)(sha)的精(jing)确性(xing)和大(da)包自开(kai)率，形(xing)成(cheng)引流砂(sha)(sha)(sha)的用量增添。经由进程进程跟踪阐(chan)发(fa)(fa)，首要缘由是职(zhi)员(yuan)在垂(chui)直投砂(sha)(sha)(sha)进程，引流砂(sha)(sha)(sha)鄙人落(luo)进程碰撞包盖(gai♍)孔边缘使引流砂(sha)(sha)(sha)的勾当轨迹发(fa)(fa)生(sheng)转变，致使引流砂(sha)(sha)(sha)投不到水(shui)口内。

6.

立异名目：自行设想建造晋升机螺旋及传动底座革新

立异小组：高浪 党延民

名目简介：新(x🐼in)区转(zhuan🍨)炉浊环粗颗粒晋升机在运转(zhuan)进(jin)程(cheng)中因介质缘由(you)致使螺(luo)旋(xuan)叶片磨损严峻，因为传动拆卸底座为牢固式，检(jian)验难(nan)度大，检(jian)验掩护时必须操(cao)纵(zong)吊车停止吊装，职(zhi)员(yuan)功(gong)课壮大极大。

7.

立异名目：新区5#6#转炉配电柜仪表电源冗余革新

立异小组：李楠  王超 孙军胜 王健

名目简介：5#6#转炉(lu)(lu)(lu)一(yi)(yi)切(qie)丈量(liang)装备(bei)经(jing)由(you)进(jin)程(cheng)旌旗(qi)灯号(hao)线(xian)路将旌旗(qi)灯号(hao)传递至(zhi)中控楼配电柜(ju)(ju)，经(jing)由(you)进(jin)程(cheng)断(duan)绝器(qi)(qi)、配电器(qi)(qi)、温(wen)度(du)变送器(qi)(qi)将旌旗(qi)灯号(hao)转换(huan)为(wei)规范旌旗(qi)灯号(hao)送至(zhi)PLC节(jie)制模块，配电柜(ju)(ju)一(yi)(yi)切(qie)断(duan)绝器(qi)(qi)、拍(pai)电气(qi)及温(wen)度(du)变送器(qi)(qi)由(you)一(yi)(yi)个(ge)DC24V电源(yuan)供应，该电源(yuan)一(yi)(yi)旦呈现(xian)毛(mao)病(bing)(bing)，转炉(lu)(lu)(lu)体系一(yi)(yi)切(qie)仪(yi)表(biao)(biao)显(xian)(xian)现(xian)非(fei)常，间接致使(shi)出(chu)(chu)产(chan)(chan)(chan)间断(duan)。为(wei)确保5#6#转炉(lu)(lu)(lu)出(chu)(chu)产(chan)(chan)(chan)时代各仪(yi)表(biao)(biao)参(can)数(shu)能温(wen)度(du)显(xian)(xian)现(xian)，在(zai)原DC24V旁新增冗(rong)余24V电源(yuan)，一(yi)(yi)旦主🍒(zhu)回路仪(yi)表(biao)(biao)电源(yuan)毛(mao)病(bing)(bing)，备(bei)用DC24V电源(yuan)主(zhu)动启动，处(chu)置(zhi)因(yin)电源(yuan)形(xing)成(cheng)的(de)出(chu)(chu)产(chan)(chan)(chan)间断(duan)，处(chu)置(zhi)因(yin)转炉(lu)(lu)(lu)一(yi)(yi)切(qie)仪(yi)表(biao)(biao)参(can)数(shu)非(fei)常形(xing)成(cheng)的(de)出(chu)(chu)产(chan)(chan)(chan)间断(duan)，每一(yi)(yi)年单个(ge)体系1次出(chu)(chu)产(chan)(chan)(chan)间断(duan)；每次每炉(lu)(lu)(lu)变乱形(xing)成(cheng)转炉(lu)(lu)(lu)影响为(wei)145吨钢炼废(fei)，钢水(shui)加(jia)工(gong)用度(du)为(wei)377元(yuan)/吨，年可节(jie)俭用度(du)10.85万元(yuan)，革(ge)新后，在(zai)操纵进(jin)程(cheng)中处(chu)置(zhi)因(yin)转炉(lu)(lu)(lu)一(yi)(yi)切(qie)仪(yi)表(biao)(biao)参(can)数(shu)非(fei)常形(xing)成(cheng)的(de)出(chu)(chu)产(chan)(chan)(chan)间断(duan)，当直(zhi)流(liu)电源(yuan)毛(mao)病(bing)(bing)后，备(bei)用电源(yuan)主(zhu)动启动，并(bing)将毛(mao)病(bing)(bing)报送至(zhi)画(hua)面且掩护出(chu)(chu)产(chan)(chan)(chan)体系不受影响。

8.

立异名目：混铁炉过跨车电子秤无线传输革新

立异小组：王超 陈增军 罗波 刘卫东

名目简介：♓混(hun)铁(tie)炉(lu)(lu)(lu)(lu)过跨(kua)车首要(yao)担任(ren)将混(hun)铁(tie)炉(lu)(lu)(lu)(lu)铁(tie)水倒霉，供(gong)应炉(lu)(lu)(lu)(lu)前(qian)炼(lian)钢(gang)操(cao)纵，过跨(kua)车电(dian)(dian)子(zi)秤(cheng)(cheng)间接(jie)影响吹炼(lian)需插手铁(tie)水量，按照工艺设想(xiang)，该(gai)过跨(kua)车上(shang)共拆卸电(dian)(dian)子(zi)秤(cheng)(cheng)传感(gan)器(qi)(qi)8个，在(zai)翻(fan)铁(tie)进程(cheng)中，8台传感(gan)器(qi)(qi)同(tong)(tong)时(shi)(shi)受(shou)力，这(zhei)时(shi)(shi)候(hou)因(yin)8台传感(gan)器(qi)(qi)同(tong)(tong)时(shi)(shi)需供(gong)电(dian)(dian)，电(dian)(dian)子(zi)秤(cheng)(cheng)死机，毛病频仍(reng)景象，没法(fa)知足翻(fan)铁(tie)请求(qiu)；屡次改换(huan)新(xin)装(zhuang)备仍(reng)呈现(xian)同(tong)(tong)类情(qing)况，针对(dui)此种情(qing)况，特地建立(li)攻关小组，对(dui)该(gai)电(dian)(dian)子(zi)秤(cheng)(cheng)存(cun)在(zai)题目(mu)停止攻关，经(jing)由(you)(you)进程(cheng)永劫候(hou)研讨发明，该(gai)电(dian)(dian)子(zi)秤(cheng)(cheng)因(yin)为(wei)同(tong)(tong)时(shi)(shi)动员(yuan)(yuan)8台传感(gan)器(qi)(qi)，电(dian)(dian)子(zi)秤(cheng)(cheng)电(dian)(dian)源功率不(bu)(bu)能(neng)知足操(cao)纵，对(dui)其接(jie)纳外部(bu)供(gong)电(dian)(dian)形式，经(jing)由(you)(you)进程(cheng)外部(bu)大功率供(gong)电(dian)(dian)，知足8个传感(gan)器(qi)(qi)供(gong)电(dian)(dian)请求(qiu)，同(tong)(tong)时(shi)(shi)收罗(luo)传感(gan)器(qi)(qi)旌旗灯号；如许(xu)能(neng)够或(huo)许(xu)或(huo)许(xu)确保混(hun)铁(tie)炉(lu)(lu)(lu)(lu)翻(fan)铁(tie)一般。经(jing)由(you)(you)进程(cheng)进步(bu)过跨(kua)车电(dian)(dian)子(zi)秤(cheng)(cheng)不(bu)(bu)变性(xing)(xing)，一方面下降(jiang)职员(yuan)(yuan)休息(xi)强(qiang)度（不(bu)(bu)必(bi)职员(yuan)(yuan)在(zai)混(hun)铁(tie)炉(lu)(lu)(lu)(lu)上(shang)方检查(cha)扎线翻(fan)铁(tie)），同(tong)(tong)时(shi)(shi)为(wei)转炉(lu)(lu)(lu)(lu)炼(lian)钢(gang)供(gong)应精确铁(tie)水分量。混(hun)铁(tie)炉(lu)(lu)(lu)(lu)翻(fan)铁(tie)分量不(bu)(bu)变精确称量，有益于(yu)节制钢(gang)水品德，增添炉(lu)(lu)(lu)(lu)前(qian)操(cao)纵不(bu)(bu)变性(xing)(xing)。

9.

立异名目：5#连铸机振动加速机革新

立异小组：李鹏

名目简介：原5#连铸机(ji)振动加(jia)速(su)机(ji)为重载高速(su)型，输出(chu)轴为空心轴，在(zai)操(cao)纵拆(chai)(chai)(chai)卸(xie)(xie)(xie)时须(xu)要双(shuang)向输出(chu)，则(ze)须(xu)要拆(chai)(chai)(chai)卸(xie)(xie)(xie)响应(ying)的输出(chu)轴，因为输出(chu)轴与加(jia)速(su)机(ji)之间的拆(chai)(chai)(chai)卸(xie)(xie)(xie)请(qing)求为过渡(du)共同(tong)，拆(chai)(chai)(chai)卸(xie)(xie)(xie)精度请(qing)求较高，拆(chai)(chai)(chai)卸(xie)(xie)(xie)难度大，因为客观缘由，拆(chai)(chai)(ch♊ai)卸(xie)(xie)(xie)精度达不到请(qing)求，致使加(jia)速(su)机(ji)空心轴键(jian)槽滚键(jian)而破坏。

10.

立异名目：行车变频器增值操纵掩护计划

立异小组：翟鹏波  张军贤

名目简介：今朝炼钢(gang)厂天车在线操纵罗克韦尔变(bian)频器(qi🌟)共113台，最大功(gong)率变(bian)频器(qi)为(wei)820A。最小22A，因为(wei)行车为(wei)特种装(zhuang)备，变(bian)频器(qi)任务前(qian)提庞杂，同时咱(zan)们(men)因掩护手艺没法跟(gen)上装(zhuang)备更(geng)新(xin)换代须要，是以呈(cheng)现局(ju)部变(bian)频器(qi)差(cha)别水平侵害(hai)。

11.

立异名目：炼钢除氧器布局优化晋升余热汽锅运转寿命

立异小组：程凯 张海峰 郭英杰 高浪 党延民

名目简介：除(chu)(chu)氧(yang)器的(de)首要(yao)感化是(shi)经由进(jin)程低温(wen)撤除(ch🉐u)(chu)汽(qi)锅给(ji)(ji)水(shui)(shui)中的(de)氧(yang)气和别(bie)的(de)不(bu)固结的(de)气体(ti)，以保障给(ji)(ji)水(shui)(shui)品德，延缓(huan)汽(qi)锅外部侵蚀，进(ji✤n)步汽(qi)锅及其供(gong)水(shui)(shui)管道的(de)操(cao)(cao)纵(zong)寿(shou)命。除(chu)(chu)氧(yang)器在运转进(jin)程中，因为加热体(ti)例单一，可操(cao)(cao)纵(zong)性(xing)差，加热结果不(bu)达标，蒸汽(qi)操(cao)(cao)纵(zong)率低，供(gong)水(shui)(shui)温(wen)度(du)不(bu)不(bu)变，致(zhi)使汽(qi)锅操(cao)(cao)纵(zong)寿(shou)命大幅下降。

12.

立异名目：一种推拉式连铸中间包机构件护板

立异小组：李鹏 张安然 杨刚平 赵子龙段钊

名目简介：原连铸(zhu)(zhu)中(zhong)间包(bao)机(ji)(ji)构(gou)护板接纳(na)的是(shi)(shi)在中(zhong)间包(bao)机(ji)(ji)构(gou)件上经由进程(cheng)柱销吊挂一块铸(zhu)(zhu)铁板，其感化(hua)是(shi)(shi)避免在关闭浇(j🎃iao)铸(zhu)(zhu)的工(gong)艺前提下，钢渣溅至水口滑道，致使改(gai)(gai)换水口时不能(neng)改(gai)(gai)换或是(shi)(shi)以致使中(zhong)间包(bao)机(ji)(🌌ji)构(gou)件发生穿钢变乱。

13.

立异名目：定重液压缸密封布局革新

立异小组：李鹏 王盘

名目简介：连(lian)铸(zhu)定重液(ye)压(ya)(ya)(ya)(ya)缸(gang)(gang)(gang)(gang)活(huo)塞密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)布局接(jie)纳的(de)是斯(si)特(te)封(feng)(feng)(feng)(feng)(feng)，存在密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)拆卸(xie)精(jing)(jing)度请(qing)求(qiu)高，难(nan)以到达密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)拆卸(xie)请(qing)求(qiu)，致使(shi)液(ye)压(ya)(ya)(ya)(ya)缸(gang)(gang)(gang)(gang)改(gai)换密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)后易(yi)呈现内泄(xie)；其次存在出(chu)产中活(huo)塞杆被钢(gang)坯撞击变(bian)形(xing)，活(huo)塞勾当(dang)进程中，密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)与(yu)(yu)缸(gang)(gang)(gang)(g☂ang)筒(tong)内壁磨损加重，致使(shi)密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)生效而内泄(xie)。将(jiang)原液(ye)压(ya)(ya)(ya)(ya)缸(gang)(gang)(gang)(gang)活(huo)塞密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)处(chu)的(de)支(zhi)承(cheng)环(huan)密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)槽停止点窜(cuan)，变(bian)动成(cheng)Y型(xing)密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)，将(jiang)活(huo)塞斯(si)特(te)封(feng)(feng)(feng)(feng)(feng)处(chu)改(gai)成(cheng)支(zhi)承(cheng)环(huan)。一(yi)(yi)方(fang)面便(bian)于(yu)拆卸(xie)，进步拆卸(xie)精(jing)(jing)度，另外一(yi)(yi)方(fang)面，延缓缸(gang)(gang)(gang)(gang)筒(tong)与🏅(yu)(yu)密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)的(de)磨损。每(mei)(mei)一(yi)(yi)个月(yue)均匀可(ke)(ke)下降(jiang)一(yi)(yi)套密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)的(de)耗损，年节俭(jian)12套密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)*400元/套=4800元。每(mei)(mei)季度可(ke)(ke)削减一(yi)(yi)台液(ye)压(ya)(ya)(ya)(ya)缸(gang)(gang)(gang)(gang)的(de)报(bao)废(fei)，年节俭(jian)4台液(ye)压(ya)(ya)(ya)(ya)缸(gang)(gang)(gang)(gang)*4000元/台=16000元。年可(ke)(ke)用(yong)度=16000元+4800元=20800元，液(ye)压(ya)(ya)(ya)(ya)缸(gang)(gang)(gang)(gang)活(huo)塞密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)处(chu)的(de)支(zhi)承(cheng)环(huan)密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)槽停止点窜(cuan)，变(bian)动成(cheng)Y型(xing)密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)，将(jiang)活(huo)塞斯(si)特(te)封(feng)(feng)(feng)(feng)(feng)处(chu)改(gai)成(cheng)支(zhi)承(cheng)环(huan)。一(yi)(yi)方(fang)面便(bian)于(yu)拆卸(xie)，进步拆卸(xie)精(jing)(jing)度，另外一(yi)(yi)方(fang)面，延缓缸(gang)(gang)(gang)(gang)筒(tong)与(yu)(yu)密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)的(de)磨损，革新(xin)后处(chu)置液(ye)压(ya)(ya)(ya)(ya)缸(gang)(gang)(gang)(gang)密(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)困难(nan)。

14.

立异名目：1#连铸机中包烘烤器革新

立异小组：李健 高建明 李鹏 陈立学 罗建军

名目简介：今朝炼钢老区中(zhong)包(bao)(bao)(bao)(bao)烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)操纵(zong)(zong)焦(jiao)炉(lu)(lu)(lu)煤气(qi)，中(zhong)包(bao)(bao)(bao)(bao)烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)器(qi)为(wei)直燃(ran)(ran)式(shi)(shi)(shi)，焦(jiao)炉(lu)(lu)(lu)煤气(qi)用(yong)量(liang)大，比方1#连(lian)铸(zhu)机(ji)(ji)单台中(zhong)包(bao)(bao)(bao)(bao)均(jun)匀烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)时候为(wei)10小(xiao)时，耗损(sun)量(liang)3842 Nm3/h（实(shi)验10包(bao)(bao)(bao)(bao)次均(jun)匀值(zhi)），倒霉(mei)于节(jie)能降耗目(mu)(mu)标；    现将焦(jiao)炉(lu)(lu)(lu)煤气(qi)管(guan)道改(gai)换为(wei)转(zhuan)炉(lu)(lu)(lu)煤气(qi)管(guan)道，同时将焦(jiao)炉(lu)(lu)(lu)煤气(qi)直燃(ran)(ran)式(shi)(shi)(shi)烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)器(qi)革(ge)新为(wei)转(zhuan)炉(lu)(lu)(lu)煤气(qi)蓄热(re)(re)式(shi)(shi)(shi)烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)器(qi)，煤气(qi)操纵(zong)(zong)量(liang)为(wei)1000Nm3/h，单台中(zhong)间包(bao)(bao)(bao)(bao)烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)时候为(wei)4~6小(xiao)时，操纵(zong)(zong)蓄热(re)(re)式(shi)(shi)(shi)中(zhong)包(bao)(bao)(bao)(bao)烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)器(qi)，能够或(huo)许(xu)或(huo)许(xu)有用(yong)下降煤气(qi)用(yong)量(liang)和(he)用(yong)气(qi)本(ben)钱，实(shi)现节(jie)能降耗的目(mu)(mu)标，同时该蓄热(re)(re)式(shi)(shi)(shi)烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)器(qi)可手动(dong)和(he)主动(dong)交(jiao)换操纵(zong)(zong)，并且具备压力报警、煤气(qi)报警和(he)废气(qi)处置功效(xiao)。1#机(ji)(ji)中(zhong)包(bao)(bao)(bao)(bao)烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)✨(kao)(kao)(kao)(kao)操纵(zong)(zong)转(zhuan)炉(lu)(lu)(lu)煤气(qi)，烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)器(qi)为(wei)蓄热(re)(re)式(shi)(shi)(shi)，转(zhuan)炉(lu)(lu)(lu)煤气(qi)价钱为(wei)0.17元/m3，经测定(ding)1#连(lian)铸(zhu)机(ji)(ji)中(zhong)间包(bao)(bao)(bao)(bao)均(jun)匀单台烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)时候约6小(xiao)时，此中(zhong)测定(ding)烤(kao)(kao)(kao)(kao)(kao)(kao)包(bao)(bao)(bao)(bao)末温(wen)度(du)923℃，最高970℃，耗损(sun)量(liang)均(jun)为(wei)800 m3/h（实(shi)验10包(bao)(bao)(bao)(bao)次均(jun)匀值(zhi)），烘(hong)(hong)(hong)(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)(kao)一个(ge)中(zhong)包(bao)(bao)(bao)(bao)（转(zhuan)炉(lu)(lu)(lu)煤气(qi)）用(yong)气(qi)本(ben)钱为(wei)：6h*800m3/h*0.17元/m3=816元；1#连(lian)铸(zhu)机(ji)(ji)年最少烤(kao)(kao)(kao)(kao)(k𒁏ao)(kao)包(bao)(bao)(bao)(bao)300次，年节(jie)俭(jian)用(yong)度(du)：816×300天(tian)=244800元

15.

立异名目：进步除氧器补水温度、下降汽锅体系侵蚀

立异小组：高建明 高浪 刘峰 卜阳 党忠民 薛晓勇

名目简介：炼(lian)钢(gang)老区余(yu)(yu)热(re)汽(qi)(qi)(qi)锅(guo)，其单炉蒸发(fa)量(liang)12t/h，且每(mei)台(tai)余(yu)(yu)热(re)汽(qi)(qi)(qi)锅(guo)设(she)置装备摆(bai)设(she)有(you)一(yi)(yi)台(tai)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)，一(yi)(yi)般的除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)温(wen)度应当在(zai)(zai)(zai)104℃摆(bai)布(bu)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)结(jie)(jie)果(guo)好，可是因(yin)为(wei)补(bu)水(shui)(shui)(shui)温(wen)度低(di)15~25℃，补(bu)水(shui)(shui)(shui)量(liang)较(jiao)大(da)，其除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)的温(wen)度不能有(you)用(yong)的不变在(zai)(zai)(zai)104℃摆(bai)布(bu)，在(zai)(zai)(zai)补(bu)水(shui)(shui)(shui)时，除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)的水(shui)(shui)(shui)温(wen)度常(chang)常(chang)下降到100℃以下，难以保障(zhang)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)的除(chu)(ch🅠u)氧(yang)(yang)(yang)(yang)(yang)结(jie)(jie)果(guo)，因(yin)为(wei)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)水(shui)(shui)(shui)温(wen)的影(ying)响(xiang)(xiang)(xiang)，其水(shui)(shui)(shui)中氧(yang)(yang)(yang)(yang)(yang)含量(liang)高，汽(qi)(qi)(qi)锅(guo)体系侵(qin)(qin)蚀(shi)严(yan)峻，焊接炉口和烟罩频(pin)仍，对炼(lian)钢(gang)宁静出产已发(fa)生影(ying)响(xiang)(xiang)(xiang)。现决(jue)议对1#转炉除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)停止革新，在(zai)(zai)(zai)其前(qian)端增(zeng)添(tian)一(yi)(yi)台(tai)补(bu)水(shui)(shui)(shui)换(huan)热(re♚)器(qi)(qi)(qi)(qi)(qi)，补(bu)水(shui)(shui)(shui)量(liang)60t/t，换(huan)热(re)器(qi)(qi)(qi)(qi)(qi)操纵(zong)余(yu)(yu)热(re)蒸汽(qi)(qi)(qi)停止加热(re)水(shui)(shui)(shui)质，换(huan)热(re)器(qi)(qi)(qi)(qi)(qi)的出水(shui)(shui)(shui)温(wen)度到达70℃以上，在(zai)(zai)(zai)供(gong)应除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)操纵(zong), 因(yin)为(wei)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)的补(bu)水(shui)(shui)(shui)温(wen)度进(jin)步，温(wen)降减小，除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)温(wen)度一(yi)(yi)直(zhi)坚(jian)持在(zai)(zai)(zai)104℃摆(bai)布(bu)，能够或许(xu)或许(xu)有(you)用(yong)处置因(yin)供(gong)水(shui)(shui)(shui)温(wen)度低(di)，除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)内(nei)温(wen)度动摇大(da)，影(ying)响(xiang)(xiang)(xiang)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)(qi)(qi)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)结(jie)(jie)果(guo)，而发(fa)生的氧(yang)(yang)(yang)(yang)(yang)侵(qin)(qin)蚀(shi)题目，进(jin)步汽(qi)(qi)(qi)锅(guo)的操纵(zong)寿命。

16.

立异名目：一种转炉改换出钢口套砖工艺优化

立异小组：张亮

名目简介：今朝新区转(zhuan)炉(lu)(lu)(lu)(lu)在改换(huan)出钢(gang)(🐻gang)口(kou)套管的(de)(de)进程中，采用溅完渣(zha)(zha)从(cong)大面(mian)(mian)倒(dao)掉(diao)渣(zha)(zha)子，而(er)后用扩孔(kong)(kong)(kong)机(ji)(ji)扩完孔(kong)(kong)(kong)下(xia)套管，可是在转(zhuan)炉(lu)(lu)(lu)(lu)出产进程中，因为旧(jiu)套管直达炉(lu)(lu)(lu)(lu)渣(zha)(zha)粘的(de)(de)较(jiao)厚，扩孔(kong)(kong)(kong)机(ji)(ji)扩孔(kong)(kong)(kong)进度很慢，须要1小时(shi)(shi)以上能力(li)扩好孔(kong)(kong)(kong)；同时(shi)(shi)今朝铁水硅高，渣(zha)(zha)料(liao)插手过量，致使(shi)炉(lu)(lu)(lu)(lu)底下(xia)跌较(jiao)快(kuai)，须要停(ting)止吹(chui)炉(lu)(lu)(lu)(lu)底功(gong)课(ke)(ke)，保障转(zhuan)炉(lu)(lu)(lu)(lu)炉(lu)(lu)(lu)(lu)型(xing)。出完钢(gang)(gang)后不停(ting)止溅渣(zha)(zha)操(cao)纵，而(er)是倒(dao)掉(diao)局部渣(zha)(zha)停(ting)止吹(chui)炉(lu)(lu)(lu)(lu)底功(gong)课(ke)(ke)，吹(chui)扫终了(le)后，从(cong)小面(mian)(mian)倒(dao)出渣(zha)(zha)子，化炉(lu)(lu)(lu)(lu)底的(de)(de)同时(shi)(shi)冲(chong)掉(diao)套砖中粘附的(de)(de)转(zhuan)炉(lu)(lu)(lu)(lu)渣(zha)(zha)，使(shi)下(xia)套转(zhuan)扩孔(kong)(kong)(kong)功(gong)课(ke)(ke)能够(gou)或(huo)(huo)许(xu)或(huo)(huo)许(xu)更快(kuai)的(de)(de)实现。操(cao)纵本体(ti)例后能够(gou)或(huo)(huo)许(xu)或(huo)(huo)许(xu)削减(jian)扩孔(kong)(kong)(kong)时(shi)(shi)候至(zhi)20分钟(zhong)摆布；削减(jian)对(dui)转(zhuan)炉(lu)(lu)(lu)(lu)大砖的(de)(de)侵(qin)害；削减(jian)出钢(gang)(gang)口(kou)添(tian)补料(liao)的(de)(de)操(cao)纵；削减(jian)扩孔(kong)(kong)(kong)机(ji)(ji)钻头的(de)(de)磨损；削减(jian)扩孔(kong)(kong)(kong)机(ji)(ji)油料(liao)的(de)(de)操(cao)纵；每一(yi)个(ge)月创效9500元；同时(shi)(shi)大批(pi)加(jia)重职员(yuan)休息量，加(jia)强员(yuan)工出产自傲(ao)心。